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The necessity of using automation technology in packaging machinery
Automation technology is a comprehensive technology. It has a very close relationship with cybernetics, information theory, systems engineering, computer technology, electronics, hydraulic pressure technology, and automatic control. Among them, control theory and computer technology are applied to automation. Technology has the greatest impact. With the continuous development of science and technology, the emergence of various pharmaceuticals and food processing products poses new challenges to packaging technology and packaging equipment. Packaging automation technology is playing an increasingly important role in the circulation field.
Of course, now the general form of packaging machine is still used in many companies, they can also complete the corresponding packaging tasks, and the price should have advantages, it seems that some people want to say, then what is the intention to develop automatic packaging machine, in fact, is They have overlooked an important issue of corporate development. We clearly know that the market is changing rapidly. Although the packaging machine industry is not as fast as the electronic technology industry, it is in such a big economic situation that it is automatically packaged. The use of the machine has also largely become a measure of the speed and intensity of business development.
Imagine that automatic packaging machines have high packaging speeds, precise packaging accuracy, and low energy consumption, which not only ensure sufficient production volume, but also save costs for enterprises, and can also meet various needs of packaging, which enhances the development of enterprises. speed. Automation is also the development trend and trend of the production industry in the future. Only by better adapting and changing can we occupy favorable market opportunities and win opportunities for the future development of the company. Therefore, automatic packaging machines have become a trend in the packaging industry and will become necessary for many manufacturing companies.
The increase in the market demand for packaging machinery and equipment has, to a large extent, stimulated the technological upgrading of the industry. The new packaging machines with intelligent and automated functions will gradually replace traditional ones and become the mainstream of the future. This is an effective way for packaging machinery companies to achieve sustainable development, and it is also the ultimate goal of their technological reforms.
In general, those well-produced, highly automated, and energy-efficient automatic packaging machines have created more value for the production units, saved more time, and were once deeply loved by the majority of customers. The packaging machine manufacturers still feel the shock brought by the new automatic packaging machine and will continue for a longer period of time. The development of automatic packaging machines will inevitably usher in new opportunities.
Automation technology has two features in the automation design of packaging machinery
Individual computers control individual robots. Packaging machinery requires multiple robots to perform complex packaging actions. The camera captures information under the control of the computer and monitors the working condition of the robot. The robotic manipulator completes specified actions according to the program instructions to ensure the completion of the package and the quality of the package.
Highly distinguishable material and thickness. The human eye can not easily identify the thickness and material of the packaging materials used in the packaging process. Therefore, the packaging machinery design often uses cameras and detectors to distinguish the material thickness and changes in the material during the packaging process under computer control. The camera can check and discern the pictures taken by the camera and display it on the screen.
People's increasing requirements for packaging machinery, good flexibility and flexibility have also become the goal of packaging machinery design. Automation technology can perfectly fulfill this requirement. Packaging machinery must have good flexibility, flexibility, and high automation, and must use a large number of microcomputers, modules, and unit combinations.
The flexibility and flexibility of packaging machinery behave as follows:
In terms of quality, not only can a single product be packaged, but also different batches of products can be packaged; in terms of construction, the entire unit is made up of units that can be used for one or several, and can also be adapted to product changes; on the supply side, like candy packaging machines, are common On the basis of the combination of different units, three inlets, and four different folding packages, one machine can simultaneously pack a variety of different types of candies. Through the operation of multiple robots, a camera monitors and directs and orders different types of candy to be packaged in different ways. If the product is different, reset the recording program so that the device has good flexibility and flexibility.
Application of automation technology in packaging machinery
China's packaging machinery is mostly dominated by stand-alone machines. The use of PLCs and IPCs, DCS, and fieldbus skills is less than 10% of the total number of equipment. The transmission of food and packaging production lines is mainly based on mechanical transmission. The level of induction and use of control and driving skills is low, and the system cannot reach the optimal design. Due to the low skill level of production enterprises, sensing and detection skills, positioning manipulations, and online monitoring cannot be fully used, and there is still a long way to go with foreign leading control skills.
Food and packaging machinery have a high level of low-level product automation at high school. In the high-middle-range food and packaging machinery, the automation products evenly accounted for about 8% to 12% of sales, which spread throughout the use of PLCs, inverters, and joint-venture low-voltage electrical appliances, and used human-machine interfaces locally. In the low-grade food and packaging machinery, the automation products evenly accounted for about 3% to 5% of the sales volume. Most of them are still controlled by relays, do not use frequency converters, use domestic low-voltage electrical products, and do not use human-machine interfaces at all.
In order to improve design efficiency, computer simulation design techniques can also be used to shorten the development cycle of packaging machinery design. First of all, first build a model, that is, a variety of machine elements stored in the database as a computer, digital drawings into the computer, the computer will automatically synthesize three-dimensional model. Second, enter actual production data and indicators and various possible failures. The three-dimensional model of the computer is modeled on the real working conditions to demonstrate the productivity that can be achieved, how much scrap will be produced, whether the production line can match the production, where the bottleneck is, and the curves displayed on the display are clear at a glance. The model can also be modified according to the customer's opinion. . The speed of computer synthesis is fast, and the modification is quick and convenient, which can shorten the development cycle and improve work efficiency.
China's packaging machinery products face fierce international competition because of few varieties, low technical level, and poor product reliability. In particular, in the past five years, China has accelerated the development of deep processing of agricultural products, built a conservation-oriented society, developed a recycling economy and increased technological innovation, resulting in a new round of technology introduction. China's packaging machinery products face fierce international competition because of few varieties, low technical level, and poor product reliability. In particular, in the past five years, China has accelerated the development of deep processing of agricultural products, built a conservation-oriented society, developed a recycling economy and increased technological innovation, resulting in a new round of technology introduction.
Today, the high-end form of packaging machine development is the use of automatic packaging machines. Not only does the packaging machine achieve full automation, but the precise packaging method minimizes costs, increases efficiency and reduces consumption, and it is a double-edged thing.
Automation technology has become very common in the packaging machinery industry, but few people understand automation technology. It can be seen that if there is research on automation technology in the future, the future prospects for its own development and packaging machinery will be incalculable!
Automatic packaging machine is bound to usher in new opportunities for development
The automatic packaging machine has high packaging speed, accurate packaging accuracy, and low energy consumption, which not only ensures sufficient production volume, but also saves costs for the enterprise. The increase in the market demand for packaging machinery and equipment has, to a large extent, stimulated the technological upgrading of the industry. The new packaging machines with intelligent and automated functions will gradually replace traditional ones and become the mainstream of the future.