PS Food Tray Lunch Box Container Making Vacuum Forming Thermoforming Plastic Machine

/ November 17, 2020

Model NO.: GX-1100/1250
Working Efficiency: 3-8 Second One Cycle
Warranty: 4 Years
Plastic: Polystyrene GPPS
Mateiral: PS Foam Sheet
Automatic: Automatic with Robot Arm
Forming Size: 1100mm*1250mm
Installation Power: 120kw
Forming Depth (Max.): 130mm
Transport Package: Wood and Iron Framework
Origin: China
HS Code: 8474809090
PS Food Tray Lunch Box Container Making Vacuum Forming Thermoforming Plastic Machine

PS foam food box making machine, use the PS foam sheet made by the PS foam sheet extruder, as the materials.

throught changing the different molds to get the various kinds of colorful products, like the PS foam food box, PS foam food tray, egg tray, bowl, cake case, fruit tray, and absorbent tray to contain the meat, or fish or shrimp,etc,.

which is used for package industry.
 
GENERAL INFORMATION:
 
 
Raw material: 
PS granule, talc, butane and so on.   
Finished products: 
Ps foam fast food box, foam tray, pizza box, hamburger, egg tray, and so on. (Depending on changing mold)    
Sheet thickness:
1-5mm 
Sheet width: 
600-1200mm
Capacity:  
180-240kgs/h
Operator:
6-8 workers
Water consumpation: 
200kgs/24hrs
Cooling water tower: 
20 T/ h
Butangas consumption: 
45-50 kgs/one ton materials (based on the foam ratio range from 16-20)
Air compressor :
1.5 m3/min
Installation power:
550Kw
Power supply :
3 phase 4 line 380V 50Hz
Work shop area: 
PS Foam Sheet Extrusion Line workshop: 25x8x4m (L*W*H)

Fully-automatic Vacuum Forming Machine workshop :20x8x4m
 
Warehouse:
Per raw material warehouse area 60M2 (at least)

Per finished products warehouse area 60M2 (at least)
 
Container 
3x 40'HQ containers

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Main equipment and technical parameter

1). GX- 105/120 PS Foam Sheet Extrusion Line

Components:
 
A.Mixer
 
Hopper Capacity
300-500kg/ hopper (controlled by time relay)
Motor
1 set, 4-pole, 3kw
B. Automatic Feeding System
 
Automatic Self-control System
 
Motor
1 set, 6-pole, 1.1kw
C.  NO.1 Extruder
 
Screw Diameter
Φ105mm
L/D             
30:1
Screw Material:
38CrMoAlA adopt Nitrogenous treatment
Heating zones:
6 zones
Butane Pump:
1 set
Digital Pressure Gauge:
1 pc
Fully-automatic Hydraulic filter changer:
1 set
Electrical Cabinet:
1 set
Motor:
3 sets (4-pole, 55kw,by frequency exchanger) (4-pole, 2.2 kw, by frequency exchanger ) (4-pole, 5.5kw)
D NO.2 extruder
 
Screw Diameter.
Φ120mm
L/D 
32:1
Material
38CrMoAlA adopt Nitrogenous treatment
Heating zones 
6 zones
Pressure gauge 
1pc
Automatic water cooling system 
5sets
Motor   
4-pole 55kw by frequency exchanger
E. Cooling System
 
Hollowness water circulation cooling
1 set, as the dimensions by the customers
F. Hauling-off System
 
Rubber Roller
3 pcs, (according customer's requirment)
Traction Speed
3-31m/min
Motor
1x 4-pole, 3 kw (controlled by frequency changer)
Counter  
1pc
Alarm system
1set
Haul-off type
run in S route by self-friction
G. Winding Device
 
Winding Pneumatic Shaft
2 pcs (according customer's requirment)
Torque motor 
2sets
Turbine Reducer
2sets
Static Electricity Eliminator
1set
Alarm
1set
H. Die Material
 
Installation Power 
200kw
Central height
1000mm
I.  Weight 
8 T

PS Food Tray Lunch Box Container Making Vacuum Forming Thermoforming Plastic Machine


 
2) GX-1100x1250 Fully-automatic  Forming Machine (with Crusher in line)

A.Technical data:
 
1.Control system
 
Automatic Control Cabinet
1 set
automatic Temperature Control Cabinet
1 set
PLC controller
Adopt  Emerson USA
Touch screen 
Adopt Taiwan  Weinview
 
 
2.Automatic Pneumatic Feeding device
1 set
 
Feeding length can be adjusted.
 
 
3.Heating System,
2sets
Subsidiary Heating Zone /2 sets
Adopt the far infrared radiation tile.
 
 
4. Forming System
Adopt hydraulic cyclinder drive
Motor
2 sets 7 kw
Hydraulic stations
2 sets
Vacuum forming press
60T.
Forming area
1040mm×1250mm
Vacuum forming speed 
3-4s/mould.
 
 
5.Cutting off System
Adopt hydraulic drive
Motors
1 set 7.5kw
Hydraulic station
1 set
Max. Punching
100T
Cutting off area
1040mmx1250mm
Cutting off speed
3-4 s/mould
 
 
6.Stacking System
 
Robot manipulator
Servo motor control, Japan Omron Brand
Automatically stack
Adjustable,as customers' need
Automatic counting system
Adjusted, according to the customers' need
Automatically conveyor
Double Conveyor on two sides.
 
Controlled by Frequency Exchanger, Emerson USA Brand
 
 
7.Scrap rolling system
Automatically Crusher system on line
 
Automatically recycling system on line with pipes.
 
 
8.Installation Power:
180kw
9.Power Supply
3 phase 4 line 380V 50Hz
10.Weight:

14 T
11. Crusher in line
 
Installation Power:
11 KW
Fully automatic conveying 
1 set
Size:
2mx2mx1.6m
Weight: 
0.7T
 

PS Food Tray Lunch Box Container Making Vacuum Forming Thermoforming Plastic Machine


PS Food Tray Lunch Box Container Making Vacuum Forming Thermoforming Plastic Machine

AA.  Why choose us?

1) Technicians in here with more than 15 years experiences in the Plastic machines fields.

2) Happy Quality of machine , with turnkey projects from A to Z in option.

3) Happy PRICE.

4) Freight cost down with nice logistics solution.

PS Food Tray Lunch Box Container Making Vacuum Forming Thermoforming Plastic Machine



BB.  what is our advantage ?

1)  
the frame structure of our machines is magnificent strong and adopts superior materials to ensure the stability of equipment operation, even lasting for more than 10 years.

2)
the performance of extruder, thermoforming machine, recycling machine, etc, is much good, such as the working speed is much fast, and the capacity of our machine is much bigger.

3)
Supreme configuration.
There are imported electronic components and Chinese made brand device together, in order to assure the reliability of the equipment operation. Such as: PLC adopts the Japanese Mitsubishi, servo motor adopts the Japanese Omron, temperature control adopts Japan RKC, and frequency exchanger adopts German Siemens, and so on.

4)  
the operation of the equipment is more humanizing, handle easily and simple to operate.
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.

5) 
In addition, the equipment is improving technology continuously, paying more attention to the details of the performance improvement.
What we do is just to enhance the manipulative performance and to simplify daily maintenance.

6) 
There is one point need listed, after-sales service of the equipment is generally more important.
We adhere to the principle of sincerity to customer service, considering the particularity of the equipment and daily maintenance.

7)  Over sea office and quick back on line.
If there are some unexpected happens, we shall reply within 24 hrs and offer the solution projects, in order to ensure the interests of clients and the honor of my company.

8) 
what's more , matching with complete spare parts service , for more than a year of the quality assurance period, the details as guarantee, we believe that the customer can trust our equipment and trust our team.
Not only sending machine out, but mostly for the machine running in the good condition.

Not only selling the machine to customers, but mostly let customers to make their more profits.

Good solution and service in here.
PS Food Tray Lunch Box Container Making Vacuum Forming Thermoforming Plastic Machine
 

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