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Oil analysis is usually based on a series of professional evaluation equipment internal hardware structure and the detection of lubricating oil form. It is a fast, non-invasive method that can monitor the state of mechanical equipment by analyzing oil composition. Lubricant properties, contaminants, and worn metals are analyzed by the oil experts in the laboratory. Through regular inspection and analysis, the company can monitor the oil condition to ensure the best service life of the machine and other key equipment.
By monitoring the results of the analysis of oil samples over a period of time, the company determines the maintenance status of the equipment, reducing expensive maintenance costs and unplanned downtime. At present, oil analysis based on daily maintenance procedures can obtain accurate and important data on lubricating oil and equipment status. Through regular oil analysis and good maintenance procedures, machine downtime can be significantly reduced, thereby reducing the potential for equipment maintenance and providing workers with a safer operating environment. In addition, oil analysis can also help extend lubricant life, effectively determine the optimal oil change intervals, and filter replacement cycles for different lubrication systems to help reduce waste and promote environmental protection.
From this, it is possible to understand the importance of a conventional oil analysis project, but the beginning of the oil analysis project is not so clear. Below, we have summarized the seven-step simple process of starting the oil analysis project through many practices. First, the selection of critical components of the selected equipment will affect the critical equipment components that are hazardous to production if the failure occurs, or it may be the equipment whose cost is high and has a great impact on the maintenance cost as the object of oil analysis, and does not require the equipment of the plant. Each lubricating system performs oil analysis.
Second, registered testing equipment information In the laboratory correctly registered equipment information, because the correct registration in the implementation of conventional oil trend analysis, early detection of oil and equipment, abnormal conditions and other aspects play an important role. The lab will create special test templates for different devices, so companies do not need to pay special attention to the test methods that a particular device should use.
Third, a unified oil sample extraction process Establish a standard oil sample extraction operation process, and maintenance personnel to conduct operational procedures training. The correct and unified sampling process plays a key role in the reliability of oil data analysis, but its importance is usually not paid enough attention. Therefore, the establishment of a unified process is an essential step.
Fourth, the oil sample collection According to the operation process and selected equipment components and quickly delivered to the oil laboratory. Holding the sample for a long time may result in loss of representativeness due to deterioration.
V. Analysis of Oil Samples
A comprehensive analysis of the oil samples was conducted to study the trend of changes and to determine the operational status of the system. Conventional oil laboratories may know that the test subject knows little about its specific formula, so there is no way to tell if the data bias is significant.
Six, interpretation of the analysis results
Interpret the results of the analysis and take the necessary measures to ensure the success of the project. It's important to remember this: A sample warning does not necessarily mean an immediate failure. Therefore, prior to the implementation of large-scale correction measures, it is necessary to first seek advice on the alarm samples and re-sample to confirm that the existing data are correct.
Seven, take corrective measures and archive
In general, documentation is the key to understanding maintenance records, next-step maintenance measures and requirements. Archiving the corrective actions taken based on the results of the oil analysis can help ensure production safety, environmental protection measures and maximum productivity.
Yatai Optoelectronics has become one of the most powerful oil analysis instrument manufacturers with its perfect technology and complete after-sales service system. The company will meet the needs of our customers with high-quality products and guaranteed after-sales services. Create a better future.
Lubricant oil analysis project implementation steps
Lubricants are very important influencing factors in the operation of industrial machinery and equipment. Lubricating oil is like the blood in the human body. For health, it plays a role in protecting the key components of machinery and equipment and at the same time it can improve the running status of the equipment. By examining the blood to understand the health of the human body, the same routine oil analysis can help companies obtain valuable equipment status information.